The early days of soap making and olive oil production go hand in hand, together with the beginnings of Crete's trading industry. In the 1600s, Crete became cultivated intensively with olive fields - before that, mainly wheat was cultivated. In the 1700s, olive oil was exported from Crete for making soap, much more so than for eating! One kilo of olive oil yielded one-and-a-half kilos of soap, making it an extremely profitable business. The French were mainly interested in it, given their renowned soap making skills deriving in Marseilles. Soap was also very important in the textile industry - cotton, and wool had to be cleaned before being spun/used. Crete began to export this value-added (ie more processed) product to France, as it was considered easier to export in this form rather than as olive oil. (Left: Cretan supermarket shelf showing various olive oil packaging; Right: body soaps on a supermarket shelf in Crete - the olive oil soaps are at the very bottom, in cake form,)
Saponification involves the following steps: liquidising, washing, baking, moulding, stabilising, cutting and packaging. The soap-making skills of the Cretans weren't as high as the French: soap making requires the use of soda ash (carbon nitrate) which had to be of good quality. In the past, Cretans bought it from North Africa/Middle East while the French used Sicilan/Spanish soapstone. So the French would buy Cretan soap and melt it down again and rebake it. The French were in fact Crete's main clients in this sector (60%). Soap making was what controled the prices of olive oil in Crete: it acted as a kind of stock exchange. (Left: olive oil soap made in Greece, sold by ; Right: OLIVA olive oil soap from ABEA , Hania - one of the most popular soaps selling on the web-based market ).
Crete wasn't able to compete globally once the industrial revolution was well established in the late nineteenth century, because she was still under Ottoman rule, there was no carbon for fuel and the nature of the island was not business-minded. Cretan agriculture needed to be altered towards industrialisation. The marketable units in existence were just too small in scale: they consisted mainly of olive oil (and oil-derived products like soap), while wine making was also important. Electrification of the island took place in the 1930s. When Crete joined the Greek state in 1913, it was a positive step towards becoming more competitive - but it was still a little too late, considering the point that the West had already reached.
Quality soap production rested on the high knowledge of the skills of the soap-maker even as recently as 50 years ago. Up until the early twientieth century, the island of Lesvos (now known as Mitilini) was the most important soap making area of Greece, while Crete was the second most important. Constantinople was one of the biggest buyers of Cretan olive oil soap, which explains why Lesvos was a more important soap-producing area than Crete; Mitilini was closer to the buyer, so the island was converted into an area of olive monoculture. After the 1922 population exchange between Greece and Turkey, the port area of Pireas became the most important soap-producing area in the country.
Olive oil soap is the best soap to use for personal hygiene (especially women's hygiene); it's not the best for your scalp though, as it leaves residue that creates dandruff. It's also very good at removing olive oil stains from clothing; oil needs oil to get rid of it.
Hania's soap production began with the establishment of the soap-making factory ABEA , west of the town of Hania, in an area now known as Nea Hora (the "New Country" - it was the first suburb to be built outside the city boundaries) by a French scientist (Julius Deis) in 1889. It only came into Greek hands in 1916. In 1941, the Nazis destroyed the factory completely; it was eventually rebuilt in the same place. Olive oil soap until then consisted of not-very-appealing green or brown cakes of soap. It wasn't until 1960 that aromatic soap began to be produced. In 1971 detergent for clothes washing machines began to manufactured.
The ABEA soap-making factory in Nea Hora before it closed down. The school built on the former site of the factory has written a post about the former factory , containing not just interesting information, but also moving photographs like this one, of former times.
By the late 1990s, it was agreed that, due to the urban sprawl, the ABEA soap-making plant had to move out of the town. The smell, dust and smoke were creating havoc in the lives of the people who lived in the area. It wasn't until 1992 that the factory moved out of the town; by 2004, all the plant's operations were moved outside the town to various locations, and in 2004, the original installations were deemed unsuitable for preservation. A school has now been built on the former site, where only the chimneys of the former factory remain.
All the information about Greek soap making and the ABEA factory comes form the book "The History of the ABEA Factory in Hania, Crete 1889-2009" (in Greek) by Vasiliki Vourdoumba, Yiannis Vourdoumbas and Andreas Georgousakis, Kasimatis 2011.
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